Quality in the manufacturing of cables for E-Mobility is crucial for several reasons. Most notably, high-quality cables ensure the safety and reliability of electric vehicles (EVs). They are additionally essential for efficient energy transmission, which directly impacts the range and charging speed of EVs. Furthermore, durable and high-quality cables reduce maintenance costs and extend the lifespan of the vehicle’s electrical system, contributing to the sustainability and economic viability of E-Mobility.
ZUMBACH Electronic, offers a suite of products, including the ODAC®, UMAC®, DVW-DVO, PROFILEMASTER® PMM, and Sparktester, that play a crucial role in the production of E-Mobility cables, ensuring high quality and reliability.
Designed for measuring the diameter, ovality, width and height of cables with high precision, ODAC® ensures cables meet the exact specifications required for optimal performance in EVs. Accurate dimension control is crucial for maintaining the electrical properties and mechanical strength of the cables, which are subjected to various stresses in E-Mobility applications. The DVW-DVO product range provides oscillating support for the ODAC® with adjustable oscillation speeds that allow for optimal measurement independent of orientation.
UMAC® is an ultrasonic measurement system which is used to measure the wall thickness and concentricity of cable insulations. This is particularly important for ensuring the insulation integrity and overall durability of the cables. PROFILEMASTER® PMM systems use advanced optical and laser technologies. They provide detailed measurements of complex profiles, ensuring that the cables fit perfectly within the tight spaces of EV architectures. The Sparktester range of products are essential for testing the insulation of cables. These devices detect even the smallest faults and bare patches in the insulation, which could lead to short circuits or other failures in the high-voltage environment of E-Mobility.
Together, these Zumbach products provide a comprehensive solution for the production of high-quality E-Mobility cables, supporting the growing demand for reliable and efficient electric vehicles.
If you would like further information, fill out the form below, and we will contact you as soon as possible.